The 100Lini Produksi Penggilingan Padi Turnkey T/D is a complete turnkey rice processing solution designed for large-scale rice mills, grain processing factories, agricultural cooperatives, and rice export enterprises. With a processing capacity of 100 tons of paddy per day, this integrated rice milling plant combines paddy cleaning, destoning, husking, paddy separation, whitening, polishing, grading, color sorting, and automatic packing into one continuous production line. Designed to maximize rice purity, whole rice yield, grain uniformity, and milling efficiency, the plant delivers premium-quality finished rice while reducing labor costs and ensuring stable, long-term production. From equipment manufacturing and plant layout design to installation, commissioning, and technical training, this turnkey solution provides customers with a complete rice processing project from start to finish.
Working Principle
The 100T/D Rice Mill Production Line adopts a fully integrated continuous processing system. Raw paddy is automatically transported through each processing stage by elevators and conveyors, while every machine performs a dedicated function to gradually improve rice quality. Large impurities and stones are removed first to protect the equipment, followed by husking to separate the outer shell from the grain. The paddy separator automatically recycles unhusked rice for secondary husking, maximizing whole rice recovery. Brown rice then passes through multiple whitening and polishing stages to remove bran layers and improve surface brightness. Finally, the rice is graded, color sorted, and automatically packed to produce clean, uniform, high-purity rice that meets commercial and export standards.
Rice Milling Process
Raw Paddy → Pre-cleaning → Destoning → Rice Husking → Paddy Separation → Rice Whitening → Rice Polishing → Rice Grading → Color Sorting → Automatic Packing → Finished Rice
Main Equipment of the Rice Mill Plant
1. Paddy Cleaner
The paddy cleaner removes straw, dust, leaves, and other impurities before milling, providing cleaner raw materials while protecting downstream processing equipment.
2. Destoner
The gravity destoner separates stones, sand, and heavy foreign materials from paddy rice, ensuring safe operation and reducing machine wear.
3. Rice Husker
The rice husker gently removes the outer husk using high-quality rubber rollers, maintaining a high whole rice recovery rate while minimizing grain breakage.
4. Paddy Separator
The paddy separator accurately separates brown rice from unhusked paddy and automatically returns the remaining paddy for reprocessing to maximize rice yield.
5. Rice Whitener
The rice whitener removes the bran layer through controlled friction and pressure, producing clean white rice with excellent grain consistency.
6. Rice Polisher
The rice polishing machine improves the appearance of rice by removing residual bran powder and creating a smooth, glossy surface with higher commercial value.
7. Rice Grader
The rice grader separates whole rice and broken rice into different grades, enabling processors to meet various market requirements.
8. Color Sorter
The intelligent color sorter identifies and removes discolored grains, damaged kernels, immature rice, and foreign materials, significantly improving rice purity and product quality.
9. Automatic Packing Machine
The automatic packing machine accurately weighs, fills, seals, and packages finished rice into bags of different capacities, ensuring efficient and consistent packaging.
Rice Mill Production Line Features
Complete turnkey rice milling solution integrates every processing stage from raw paddy feeding to finished rice packing in one automated production line;
High rice purity and superior grain quality are achieved through precision cleaning, whitening, grading, and color sorting technologies;
High whole rice recovery reduces broken rice while maximizing milling efficiency and processing yield;
Flexible plant design can be customized according to factory layout, production capacity, and customer requirements.
Rice Mill Processing Line Advantages
One-stop turnkey service includes project consultation, plant layout design, equipment manufacturing, installation, commissioning, and operator training;
Lower operating costs are achieved through automated material conveying and intelligent process control with reduced labor requirements;
Stable and continuous production ensures consistent rice quality and reliable performance for long-term commercial operation;
Wide application range allows efficient processing of long-grain, medium-grain, short-grain, and specialty rice varieties.
Rice Mill Plant Benefits
Increase production profitability by maximizing whole rice recovery and producing premium-quality rice with higher market value;
Improve processing efficiency through continuous automatic operation capable of handling large daily production volume;
Enhance market competitiveness by producing bright, clean, uniformly polished rice that meets domestic and export quality standards;
Reduce investment risks with a complete turnkey solution supported by professional engineering services and comprehensive after-sales support.
Conclusion
The 100T/D rice mill production line is an ideal solution for customers seeking a complete, high-capacity rice processing project with reliable performance and premium finished rice quality. By integrating advanced rice milling technology, intelligent automation, and comprehensive turnkey engineering services, the plant helps processors achieve higher productivity, lower operating costs, and greater commercial returns. Whether you are building a new rice mill or upgrading an existing facility, this turnkey solution delivers efficient, stable, and profitable rice production.
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